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Bakery Pre-Mix Operation Project

Capacity Upgrade & Modernization

Accomplishments: Designed and implemented all modifications to upgrade the operation. The MixSys High Efficiency Ploughshare 3D Mixer with Chopper System is utilized along with a spray nozzle manifold for enhanced process performance. The product is mixed and discharged into a "Stirred Bunker" 4 Screw Mix Ribbon System, which provides continuous, homogeneous movement of the mixed product. 

Project Highlights:

  • System includes: bulk ingredients receiver system, bulk bag unloading / mixer feed system, stirred bunker, high speed bulk bag filling system
  • Provides 3-5 minute 6000 lb. mix cycle times, improved from previous 15 min cycle
  • Continuous, homogenous movement during the Bulk Bag filling process
  • Increases the quality control, efficiency, and safety

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Specialty Mixer / Reactor / Evaporator for Bakery Additives

 

MIXSYS through our adaptive approach to MIXINGPROCESSES successfully completes the testing, design & manufacturing of an ADAPTIVEMIXER for the Specialty Chemical Preservatives for the Baking Industry.  The following is the application data:

PROCESS:   Mixing / Reaction / Evaporation Among:  calcium hydroxide (powder) + Calcium oxide (powder) with propionic acid (liquid), for the production of calcium propionate.

BATCH TIME:   3 hours, with the appearance of the product in the intermediate phase like a pasta.  Granulation during the evaporation process and reaction is avoided thorugh 3 strategically placed and specialy designed Choppers.

FINAL PRODUCT:    2500 Kg with bulk density 0,53 kg/liter.

INSIDE MIXING CHAMBER: 

PRESSURE:   Minimum vacuum – 1 bar , maximum 5 barg (6 bar abs) obtained from the processed products in reaction.

TEMPERATURE:   Minimum ambient, maximum + 180°C obtained from the processed products in reaction, heated/cooled with oil inside the mixer Jacket.

Final product will be used as chemical preservative for the Baking Industry.

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New MixSys Website Launched

We are excited to announce the launch of our new website! We will be adding more content shortly. Stay tuned!

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