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Capacity Upgrade & Modernization
Accomplishments: Designed and implemented all modifications to upgrade the operation. The MixSys High Efficiency Ploughshare 3D Mixer with Chopper System is utilized along with a spray nozzle manifold for enhanced process performance. The product is mixed and discharged into a "Stirred Bunker" 4 Screw Mix Ribbon System, which provides continuous, homogeneous movement of the mixed product.
MIXSYS through our adaptive approach to MIXINGPROCESSES successfully completes the testing, design & manufacturing of an ADAPTIVEMIXER for the Specialty Chemical Preservatives for the Baking Industry. The following is the application data:
PROCESS: Mixing / Reaction / Evaporation Among: calcium hydroxide (powder) + Calcium oxide (powder) with propionic acid (liquid), for the production of calcium propionate.
BATCH TIME: 3 hours, with the appearance of the product in the intermediate phase like a pasta. Granulation during the evaporation process and reaction is avoided thorugh 3 strategically placed and specialy designed Choppers.
FINAL PRODUCT: 2500 Kg with bulk density 0,53 kg/liter.
INSIDE MIXING CHAMBER:
PRESSURE: Minimum vacuum – 1 bar , maximum 5 barg (6 bar abs) obtained from the processed products in reaction.
TEMPERATURE: Minimum ambient, maximum + 180°C obtained from the processed products in reaction, heated/cooled with oil inside the mixer Jacket.
Final product will be used as chemical preservative for the Baking Industry.
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