How a Tote Tipper Mezzanine Handles Bulk Liquid Transfer

A tote tipper mezzanine gives operators a controlled way to transfer liquid product from IBC totes into a processing system.

This MIXSYS system is designed to hold two IBC totes at a time. In food processing applications, a forklift can bring the totes to the mezzanine, where an operator connects each tote to the system. Once the tote is secured, the tipper can be activated from the operator station.

The tote tipper uses compressed air to raise the tote, allowing the liquid to flow through the connected piping and into the process tanks below.

The tanks in the center of the system serve as collection points for the incoming liquid. Each tank is mounted on load cells, providing accurate weight measurements as product enters the tank. This allows the system to measure the amount of product being added based on the requirements of a specific batch.

The collection tanks have a 60-gallon capacity. Once the required amount of liquid has been collected, the system can use the pump and automated valves to move the product to the next stage of the process.

Depending on the programmed sequence, the liquid can be sent to a mixer, another collection tank, or another downstream part of the system.

The mezzanine also provides operator access to the tote connections and controls. Stairs lead to the operating area, where the tote tipper controls are located. This gives operators a way to secure the tote, connect it to the system, and control the tipping operation from above.

The result is a system that brings several steps together: tote handling, liquid transfer, weighing, pumping, and automated routing.

For facilities handling bulk liquid ingredients, this type of setup can help organize the transfer process while giving operators accurate information about how much material is moving through the system.

MIXSYS designs custom material handling and process equipment around the requirements of each application. Tote handling, weighing, pumping, and automated controls can be integrated into a single system based on the customer's process and production needs.

Contact MIXSYS to discuss a custom bulk liquid handling system for your facility.